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*Completing this form is confirmation you accept Castle Control Solutions Limited can store the data on our database, this information can be deleted by requesting removal from our database.

Freephone 0800 030 9802
Head Office

Unrivalled Control Solutions

Simplicity at its best - enabling smart manufacturing for the digital factory

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Castle Control Solutions Ltd

Welcome to Castle Control Solutions – a leading provider of bespoke control solutions. Operating throughout Nottingham, Derby, Leicester and beyond, we design, manufacture and install high quality control panels to customers throughout the process industries. As a leading systems integrator, we leverage cutting-edge equipment and software for every project that we face. Our SCADA and PLC systems utilise complex control system architecture, allowing for high reliability control and large-scale data collection and presentation.

We offer a comprehensive breakdown and repair service, too, so in the unlikely event that you experience problems with your system, you can be secure in the knowledge that we will be there to fix it quickly and efficiently.

Our control solutions are perfectly suited to the following applications:

Here at Castle Control Solutions, customer satisfaction drives every aspect of our business, which is why we have built a strong reputation for quality and reliability within our industry. Taking a personal approach, we’ll work alongside you every step of the way to ensure that our control solutions are matched to your needs, no matter how diverse.

We are fully accredited and can offer our specialist services to customers across the UK, thanks to our nationwide coverage. So, if you would like to take advantage of our control solutions, from breakdown and repair to control panel installation and commissioning, simply get in touch today.

Manufacturing Vessel – Jacket Service Controls

Giusti Manufacturing Vessel Heating & Cooling control system successfully completes Site Acceptance Tests for a local pharmaceutical manufacturer in Nottingham. The existing control system had been found to be unreliable. Certain new products required tighter tolerances than the vessel could deliver. Over time the existing tolerances have become harder and harder to achieve. We were challenged to provide a system that could keep within a tolerance of +/- 1.5 DegC. This was achieved using Allen Bradley Ethernet IP architecture between the following devices: Control Logix PLC Point IO – RTD, D-A & Digital IO PanelView 7 HMI – The system leverages…

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Wash Bay CIP Control System

Wash bay control system successfully completes Factory Acceptance Tests for a local pharmaceutical manufacturer in Nottingham. The system safely allocates and dispenses pre-determined quantities of CIP water to the wash bay, only once the predetermined temperature and pressure criteria are achieved. To achieve this, an Allen Bradley Safety PLC was used in conjunction with safe IO, Guard Master 440G-LZ locking solenoids & SMC VP544 safety valves. The system leverages Rockwell Automation PlantPax add-on’s & faceplates.

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Dosing Pump Control Panel

Doses an anti foam chemical to stop the build up of foam from waste water after washing procedures on manufacturing lines and vessels.

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