Call us
Freephone 0800 030 9802
Head Office
Menu
Request a free survey

Get a free survey

Enter your details in the form below and we'll call you back

*Completing this form is confirmation you accept Castle Control Solutions Limited can store the data on our database, this information can be deleted by requesting removal from our database.

Request a free survey

Get a free survey

Enter your details in the form below and we'll call you back

*Completing this form is confirmation you accept Castle Control Solutions Limited can store the data on our database, this information can be deleted by requesting removal from our database.

Freephone 0800 030 9802
Head Office

Case Studies

A demonstration of our skills and expertise

Freephone 0800 030 9802
Head Office
Altius Logo IPAF Logo

Case Studies

We’re proud of the technical and electrical proficiency that we demonstrate on each task here at Castle Control. So, in order to give you better insight into the ways in which we operate – and how we make those operations successful – we thought we’d show you some of our favourite projects:

Manufacturing Vessel – Jacket Service Controls

Giusti Manufacturing Vessel Heating & Cooling control system successfully completes Site Acceptance Tests for a local pharmaceutical manufacturer in Nottingham.

The existing control system had been found to be unreliable. Certain new products required tighter tolerances than the vessel could deliver. Over time the existing tolerances have become harder and harder to achieve.

We were challenged to provide a system that could keep within a tolerance of +/- 1.5 DegC. This was achieved using Allen Bradley Ethernet IP architecture between the following devices:

  • Control Logix PLC
  • Point IO – RTD, D-A & Digital IO
  • PanelView 7 HMI – The system leverages Rockwell Automation PlantPax add-on’s & faceplates
  • SMC EX260 Ethernet/IP Gateway and valve station
  • A West limit controller was used for hardwired high temperature cut-off.

Finally a Micro Epsilon IR Camera was fitted. The control system shows two traces on the HMI. The first trace being the RTD mounted at the base of the vessel, the second trace being the IR camera mounted topside looking down onto the product. This highlights any thermal transfer issues during the process.

Get in touch to find out what we can do for you

Wash Bay CIP Control System

Wash bay control system successfully completes Factory Acceptance Tests for a local pharmaceutical manufacturer in Nottingham.

The system safely allocates and dispenses pre-determined quantities of CIP water to the wash bay, only once the predetermined temperature and pressure criteria are achieved.

To achieve this, an Allen Bradley Safety PLC was used in conjunction with safe IO, Guard Master 440G-LZ locking solenoids & SMC VP544 safety valves.

The system leverages Rockwell Automation PlantPax add-on’s & faceplates.

Get in touch to find out what we can do for you

Dosing Pump Control Panel

Doses an anti foam chemical to stop the build up of foam from waste water after washing procedures on manufacturing lines and vessels.

Get in touch to find out what we can do for you

Interested in our services?

Find out more below

Top

This website uses cookies to enhance your browsing experience... moregot it